Reasons For Motor Oil Consumption
There are two main reasons for motor oil consumption that are oil related. One common cause is dirty oil, which can lead to increased friction and wear on engine parts. Another cause is overfilling the crankcase, which can cause excess pressure and oil to be pushed out of the engine. However, most oil consumption issues are mechanical in nature and can vary depending on the engine and application. Keep in mind and absurd as it may seem, that most manufactures consider oil consumption "normal" For example, Ford considers one quart of oil per 1,000 miles to be acceptable in a gasoline engine, while large diesel engines used in trucking may not be a concern until consumption reaches one gallon of oil per 10,000 miles. It's important to understand what is considered normal for your specific engine and to address any excessive oil consumption issues promptly.
External oil leaks can occur at various points in a vehicle's engine, including oil lines, the crankcase drain plug, oil pan gasket, valve cover gaskets, oil pump gasket, fuel pump gasket, timing case cover, and camshaft bearing seal. It's important to address any possible source of leakage, no matter how small, as even a tiny leak can result in significant oil consumption. In fact, just one drop of oil every twenty feet can lead to a loss of one quart of oil every 100 miles. To check for external leaks, a large piece of light-colored cloth can be tied under the engine during a road test. Any oil on the cloth will indicate a leak that should be traced to its source.
If you notice oil leakage from your engine, it could be due to worn front or rear main bearing seals. These seals can only be properly diagnosed when the engine is under load conditions. It's important to renew these seals when they are worn because even a slight leak can result in high oil consumption, just like an external oil leak. Don't ignore this issue, as it can lead to further engine damage if left untreated.
When main bearings become worn or damaged, they can cause an excessive amount of oil to be thrown off. This oil flows along the crankshaft and can end up in the cylinders, causing issues. The amount of oil thrown off increases rapidly as bearing wear increases. For example, if the bearing is designed to have a clearance of .0015 inches for proper lubrication and cooling, the oil throw off will be normal as long as this clearance is maintained and the bearing is undamaged. However, if the clearance increases to .003 inches, the throw off will be five times normal. If the clearance increases to .006 inches, the throw off will be twenty-five times normal. When main bearings throw off too much oil, the cylinders can become flooded with more oil than the pistons and rings can control. This can cause burning of the oil in the combustion chamber and carboning of pistons and rings. In a conventional, full-pressure lubricated engine, a large loss of oil at the main bearings can starve the downstream connecting rod bearings of lubrication, causing insufficient oil to be thrown on the cylinder walls, which can lead to high oil consumption and wear on the pistons and rings.
The clearance of connecting rod bearings is crucial for proper oil flow in an engine. If these bearings become worn or damaged, they can cause an excessive amount of oil to flood the cylinders, overwhelming the pistons and rings designed to handle a normal amount of oil. This can lead to high oil consumption and even oil escaping into the combustion chamber. It's important to note that insufficient bearing clearance can also result in damage to the piston, rings, cylinder, and the bearings themselves. Proper maintenance and monitoring of these components can prevent costly engine damage.
When camshaft bearings become worn or damaged, it can lead to excess oil being thrown off due to the lubrication being under pressure. This can result in valve guide and stem areas becoming flooded with oil, leading to increased oil consumption. It's important to ensure that the clearances are not too large to prevent this issue from occurring.
If the crankshaft journals in an engine become worn, it can lead to increased oil consumption. This is because worn journals are no longer perfectly round, which means that bearings cannot be fitted uniformly to provide consistent oil clearance. If a bearing is fitted to the larger dimension of a worn journal, it will be too loose at the smaller dimension and can cause excessive oil flow. To fix this issue, the worn journals should be reground and fitted with undersize bearings of the correct size to ensure proper oil flow.
When cylinders are slightly tapered or out-of-round, the oil can still be controlled by the pistons and rings. However, as the taper and out-of-roundness increase, it becomes more difficult to maintain satisfactory oil control. This is due to several factors, including increased piston clearances that allow the pistons to rock in the worn cylinders. As the pistons tilt, an abnormally large volume of oil can enter on one side, and the tilted rings also permit oil to enter on one side. When the piston reverses direction on each stroke, some of this oil can be passed into the combustion chamber. At high speeds, such as 3000 RPM (approximately 60 miles per hour), the rings in tapered and out-of-round cylinders are changing their size and shape 6000 times per minute. This means that the rings may not have enough time to conform perfectly to all worn parts of the cylinders on every stroke, resulting in higher oil consumption due to oil pumping.
When cylinders become distorted due to factors such as uneven heat distribution or uneven tightening of cylinder head bolts, the surface becomes irregular and the piston rings may not be able to follow it completely. This can result in areas where excess oil is not removed by the rings. When combustion occurs, the unremoved oil is burned and leads to high oil consumption. These distorted cylinders can cause significant engine problems if not addressed.
The PCV (positive crankcase ventilation) valve plays a crucial role in reducing emissions and improving engine performance. It works by recirculating blow-by gases, which are a mixture of air, gasoline, and combustion gases that escape past the piston rings during the combustion process. The PCV system typically includes a tube that connects the crankcase to the carburetor or intake manifold. By creating a vacuum within the engine intake manifold, the PCV valve helps to pull blow-by gases out of the crankcase and into the combustion chamber, where they can be burned along with the regular intake of air and fuel. However, if the PCV valve becomes clogged or fails to function properly, it can lead to a range of engine problems, including reduced power, increased emissions, and poor fuel economy.
When the PCV valve becomes clogged with sludge and varnish deposits, it can trap blow by gases in the crankcase. This can cause the oil to degrade and promote the formation of more deposit material. If this issue is not addressed, it can lead to plugged oil rings, increased oil consumption, and rapid ring wear due to sludge buildup. It can also cause gaskets and seals to rupture due to crankcase pressurization, and oil may be thrown out around the filler cap. All of these issues can result in rough engine operation.
When performing cylinder honing or glaze breaking on an engine, it's important to follow cleaning instructions to avoid damaging the rings' seating surfaces or causing metal fragmentation. For reconditioned cylinders, the walls should be washed with soapy water and a scrub brush, then immediately oiled or swabbed with No. 10 oil and wiped clean. This process should be repeated until all foreign matter is removed, and a white cloth wiped on the surface should remain clean. Taking these precautions will ensure the engine operates smoothly and efficiently.
When honing a cylinder, it is important to avoid using gasoline or kerosene to clean the walls afterwards. These solvents are not effective at removing the grit left behind by honing and can actually carry abrasive particles into the metal's pores. If the cylinder walls are not properly cleaned, the abrasives left behind can cause the rings to fail quickly and lead to increased oil consumption. It is crucial to use appropriate cleaning methods to ensure the longevity and performance of the cylinder.
To ensure a proper seal, piston rings must fit snugly in true and flat ring grooves without any flaring or shouldering. The correct side clearance is also crucial, with automotive ring groove side clearance typically not exceeding .002-.004. If the grooves are worn or irregularly shaped, new rings will not seat properly and oil may leak into the combustion chamber. Worn grooves can also cause increased side clearances, leading to more oil passing through the rings and promoting piston groove wear and potential ring land breakage if left uncorrected. It is important to maintain proper ring groove shape and clearance for optimal engine performance.
When the ring lands of a piston become cracked or broken, it can cause serious damage to the engine. Not only do the rings fail to seat properly, but oil pumping can occur, leading to further issues. This process is similar to what happens when cylinders are tapered or out-of-round. If left unaddressed, the damage can become so severe that the pistons and rings are completely destroyed. Unfortunately, there is no way to fix cracked or broken ring lands other than to replace the piston entirely. It's important to address any signs of cracking or damage as soon as possible to prevent further harm to the engine.
When valve stems and guides become worn, oil and oil vapor can be drawn into the intake manifold and cylinder, leading to increased oil consumption. This problem can be exacerbated when new piston rings are installed, as they increase the vacuum in the intake manifold. Removing gum or deposits from the valve stems during engine overhaul can also lead to increased leakage. Overhead valve engines are particularly susceptible to oil loss on both intake and exhaust valves. To address high oil consumption caused by valve guide clearance, reaming or nerraling the valve stem may be necessary, and new valves may need to be installed. Using a permanently bonded valve stem seal can provide added protection against oil leakage during complete engine overhauls or valve jobs.
When connecting rods become bent or misaligned, it can cause serious issues for the engine. The pistons will no longer be able to move in a straight line within the cylinders, which can lead to poor sealing between the pistons, rings, and cylinder walls. This can result in increased oil consumption and decreased engine performance. Additionally, if a bearing in a bent rod is not uniformly spaced on the crankpin, it can wear down quickly and release excessive amounts of oil into the cylinder. It's important to address any issues with connecting rods as soon as possible to prevent further damage to the engine.
When it comes to engine maintenance, it's important to pay attention to the wrist pins. If they are worn or improperly fitted, or if the wrong pins are installed, it can cause oil to be thrown off onto the cylinder walls. This excess oil can't be controlled by the piston rings, leading to a loss of oil and the formation of carbon that can clog oil passages and cause the rings to become stuck in their grooves. This is especially true in cases where rifle drilled rods are used, as oil is forced to the wrist pins under pressure. Proper installation and maintenance of wrist pins is crucial for the longevity and performance of an engine.
When wrist pins are fitted too tightly at both ends, it can cause problems for the engine. The pistons need to be able to expand and contract freely as they heat up and cool down during operation. If they can't, the pistons can become distorted, leading to scuffing and scoring. This can ultimately result in blow-by and high oil consumption, which can be costly and time-consuming to fix. It's important to ensure that wrist pins are fitted correctly to avoid these issues.
Over time, the oil passages in an engine's piston rings and pistons can become clogged with carbon or foreign matter. These passages are meant to carry excess oil back to the crankcase, but when they become obstructed, oil can become trapped in certain areas, leading to a decrease in the indicated oil level within the engine. This can also cause oil to pool in areas like above the valve guides, which can increase oil consumption. This is a common issue in engines that have been in service for a long time and have undergone significant wear and tear.
When oil passages in rifle drilled rods or any oil line become clogged, it can cause serious problems for an engine. The lack of lubrication can lead to increased wear and tear, as well as high oil consumption. To prevent clogging, it's important to take the same precautions recommended for preventing piston rings from getting stuck in their grooves. In this case, initial side clearance is not applicable. By keeping oil passages clear and well-maintained, you can help ensure the longevity and performance of your engine.
Improper tightening of main bearing bolts or connecting rod bolts can lead to significant damage to the engine. When these bolts are tightened unevenly, the bearing bores can become distorted, shortening the lifespan of the bearings and causing excessive oil throw-off. This can also result in increased oil consumption. To prevent this, it is important to use a torque wrench when tightening these bolts, especially after they have been removed and reinstalled. Uneven tightening of connecting rod bolts can also cause distortion of the connecting rod, leading to similar issues as described in Bent or Misaligned Connecting Rods. Proper tightening is crucial for the longevity and performance of the engine.
Improper tightening of cylinder head bolts can lead to significant strain and distortion of the cylinder, resulting in oil pumping and other issues such as tapered, out-of-round, and distorted cylinders. To avoid these problems, it is essential to use a torque wrench when re-installing the cylinder head and follow the engine manufacturer's instructions for torque readings and bolt tightening sequence. By doing so, you can ensure that the cylinder head bolts are tightened evenly and prevent any potential damage to the engine.
When a cooling system becomes dirty, it can lead to a number of problems for an engine. Rust, sediment, and other buildups in the water jacket and radiator, as well as corrosion in the water distributing tube, can all prevent the cooling system from working efficiently. This can cause cylinder distortion, leading to a loss of oil and potential engine damage. Overheating is also a common issue with a dirty cooling system, which can create hot spots in the cylinders and result in scuffing and scoring of important engine components like cylinders, pistons, and rings. Ultimately, this can lead to high oil consumption and other serious engine problems.
Dirty oil can cause serious damage to your engine if not properly maintained. Neglecting to change the oil at regular intervals or failing to replace the oil filter can lead to clogged oil passages, increased oil consumption, and accelerated wear on critical engine components such as bearings, cylinders, pistons, and piston rings. This can result in a vicious cycle of oil waste and engine damage. It's important to note that dirty oil is consumed at a higher rate than clean oil, so regular oil changes and filter replacements are crucial for maintaining the health of your engine.
If the oil dip stick is not inserted correctly and does not come to a seat on its shoulder, it may give a low reading. To compensate, additional oil may be added to make the reading appear normal, but this can actually result in the oil level being too high. In pressure lubricated engines, this can cause the lower ends of the connecting rods to touch the oil, while in splash lubricated engines, the dippers may go too deep into the oil. This can result in excessive amounts of oil being thrown onto the cylinder walls, and some of it may even make its way into the combustion chamber. It is important to ensure that the oil dip stick is inserted correctly to avoid these issues.
Using piston rings that are the wrong size for the engine or type of service can cause serious problems. For example, if oversized rings are installed in cylinders that are even more oversized, they won't fit properly and won't be able to keep oil from getting past the upper cylinder walls. This can lead to oil pumping and additional oil loss. It's also important to note that different types of engines and services require specific ring sets that have been engineered for that purpose. Using the wrong set can result in inadequate oil control and other issues. Always make sure to use the correct set for your engine and service needs.
Modern engines have seen an increase in engine vacuum due to the rise in engine rpm, valve overlap, and compression habits. In fact, some of the latest models can draw up to twenty-five inches of vacuum on deceleration, compared to just twenty inches in older engines. This high vacuum characteristic has led to the development of an oil ring that seals both the top and bottom sides of the ring grooves, preventing oil from passing around the back and sides under high vacuum or deceleration. If not addressed, this high vacuum could lead to smoking and oil consumption. Therefore, it is crucial to use a side sealing piston ring when necessary.
If the timing gears or chain in an engine become worn, it can cause the valves and distributor to be out of sync with the crankshaft. This can lead to improper engine adjustment, as the timing may vary from one revolution of the crankshaft to the next due to the large amount of backlash caused by the wear. When the valve and piston motions are not synchronized, it can result in extremely high oil consumption due to excessive vacuum, which draws large amounts of oil into the combustion chamber where it will be burned.
It is important to ensure that there is enough end clearance when fitting new piston rings to allow for expansion due to heat. In automotive engines with cast iron rings, the normal gap clearance is typically between .003 and .005 per inch of bore diameter. This is necessary because the rings will heat up more quickly and operate at a higher temperature than the cylinder due to their exposure to the direct heat of the burning gases from the combustion chamber. Careful attention to proper end clearance can help prevent damage and ensure optimal engine performance. To prevent the piston rings from touching while the engine is running, it's important to provide enough end clearance between the rings and the cylinder walls. This is because the rings tend to expand more than the cylinder due to the cooling effect of the water jacket. Without enough clearance, the rings will come into contact with each other, causing damage to the engine. So, it's crucial to ensure that the end clearance is set correctly to avoid any potential issues.
When piston rings are fitted with too little end clearance, a phenomenon called "butting" can occur. This causes the rings and cylinders to scuff and score, leading to increased oil consumption. If the engine is used under heavy load, the scoring will become more severe and the ends of the rings will be forced inward, creating a space between the rings and cylinder. This allows hot gases from the combustion chamber to burn the oil on the cylinder, resulting in even greater oil consumption. In severe cases, butting can even cause ring breakage, which has the same negative effects on the engine. Additionally, excessive ring end clearance can also lead to increased oil consumption.
If the piston rings in an engine become worn or broken, they can no longer maintain the proper tension and clearances. This can cause oil to be drawn into the combustion chamber during the intake stroke and hot gases to be blown down the cylinder past the piston during the power stroke. As a result, the oil on the cylinders, pistons, and rings can burn and become carbonized. It's important to address worn or broken piston rings promptly to prevent further damage to the engine.
When piston rings become worn or broken, it can cause serious damage to the engine. Broken rings can be especially harmful because their loose pieces can cut into the sides of the piston grooves, leading to land breakage and the complete destruction of the piston assembly. To avoid these issues, it is recommended to replace worn rings during engine overhaul rather than reinstalling them. New rings have quick-seating surfaces that allow them to control oil instantly, unlike rings that have been used in the past. Even slightly worn rings will have polished surfaces that won't seat-in properly, leading to excessive oil consumption. So, it's always better to replace worn or broken piston rings to ensure the longevity and efficiency of your engine.
When piston rings get stuck in their grooves, it can lead to uncontrolled oil consumption in the engine. To prevent this, it's important to install the rings with enough clearance to allow them to move freely during normal operation. Additionally, during assembly, all engine parts should be thoroughly cleaned to avoid any dirt particles that could cause the rings to stick. Using a high-quality oil can also help prevent the buildup of carbon or varnish. Regular oil changes and proper maintenance of the oil filter can keep the oil clean. Finally, it's crucial to prevent the engine from overheating, as this can also contribute to piston ring sticking.
When the valve timing is late, the intake valve remains closed for too long after the intake stroke has begun. This causes a rise in vacuum pressure within the cylinder, which can lead to oil being drawn up past the piston and rings and into the upper part of the cylinder. As a result, the oil will be burned and may cause damage to the engine.
If you notice that your oil pressure is too high, it could be due to an incorrect oil pressure setting or a faulty relief valve. This can cause an excessive amount of oil to flood the engine, similar to what happens when bearings are worn. It's important to address this issue promptly to prevent damage to your engine.
Using an oil with a viscosity that is too thin can lead to excessive oil consumption in your vehicle. To ensure you are using the correct oil viscosity for your specific driving conditions or ambient temperatures, it is important to consult your vehicle owner's manual for guidance. This will help you avoid potential engine damage and keep your vehicle running smoothly.
Piston slap is a common issue that can occur in modern engines that meet strict emission requirements. This is often caused by changes in piston design, which can result in a slight knocking sound when the engine is started. Unfortunately, this can also lead to increased oil consumption levels, which can be a concern for some drivers. If you notice any unusual sounds or changes in your engine's performance, it's always best to have it checked out by a professional mechanic.
In modern engines, a mix of composite materials and metals are often used. However, this can lead to issues with gaskets and seals over time, as the materials expand and contract at different rates with changes in temperature. This can result in breaches or stress on the internal gasket or intake, leading to increased levels of oil consumption.
Spark knock, also known as preignition, is a common issue in combustion engines that can lead to decreased performance and increased emissions. This occurs when the fuel ignites prematurely during the combustion process, causing surges of pressure that disrupt the movement of the piston ring. As a result, the ring seal is lost, leading to increased blowby and oil consumption. While knock sensors can help adjust timing to reduce the likelihood of spark knock, other factors such as faulty mass air flow sensors or throttle positioning switches can also contribute to this problem.
When it comes to modifying your car's engine with aftermarket performance chips and other enhancements, it's important to keep in mind that these changes can come with some potential downsides. One of these is the risk of increased oil consumption, which can occur when the engine is pushed to perform beyond its original design specifications. So if you're considering making modifications to your car's engine, be sure to do your research and weigh the potential benefits against any potential drawbacks.
When an engine is run at a lower RPM than what is necessary for the task at hand, it is referred to as "lugging." This puts additional strain on the engine's piston and can result in higher levels of engine oil consumption. It is important to use the appropriate RPM for the job to avoid unnecessary wear and tear on the engine.
Using the overdrive mode in situations where it is not advised can lead to excessive oil consumption by the engine. These situations may include towing or driving in stop-and-go traffic within the city. It is important to note that this can also be referred to as "lugging" the engine.
When the seal of a turbocharger starts to leak, it can cause oil to be pulled into the combustion chamber. This oil will then burn and create carbon deposits that can interfere with the engine's performance and lead to even more oil consumption. It's important to address a leaking turbocharger seal as soon as possible to prevent further damage to the engine.
When the air intake system is restricted, the engine vacuum increases, which can lead to higher oil consumption. This is particularly evident in cases of a heavily clogged air filter. It is important to ensure that the air intake system is functioning properly to avoid such issues.
Fuel dilution occurs when unburnt fuel enters the lubrication system, causing the oil to become thinner and more volatile. This can lead to higher oil consumption and potentially damage the engine. Fuel can enter the oil through various means, such as a leaking fuel injector, fuel pump issue, restricted air intake, or excessive idling. It's important to address any fuel dilution issues promptly to prevent further damage to the engine.